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suspension

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SERVICE DETAILS

 

General Service Details - Suspension Fork

 

A general service on a suspension fork consists of complete disassembly, clean and inspection of all parts, with stress and wear areas examined for tolerances and fatigue.

 

If at this stage fork bushings need replacing the owner will be contacted regarding an extensive rebuild, bush installation prices 

Most often front suspension units do not require bushing replacement, with few needing only bushing sizing or re-seating and this is carried out as part of the general service.

 

Sealed,semi sealed and open bath damping cartidges and air spring cartridges are disassembled to aid seal replacement, including inspection of cartridge bores for damage or fatigue. Pistons, valves and shims are inspected and o-rings, quad rings, pneumatic seals ( if applicable ) and glide rings are replaced, the cartridge/s reassembled and ckecked for correct operation.

 

 ( some factory sealed damping cartridges can not be disassembled, although purging several times with fresh suspension fluid normally cleans the internal mechanisim adequately )

 

Fork leg oil seals, foam rings and dust wipers are replaced. The fork is reassembled with new crush washers or foot nut washers and o-rings, then the unit filled with fresh oil to factory specifications or owners requests.

 

The rebuilt unit is bench tested for correct operation, cleaned, packaged and sent back to the owner. Freight costs are included in service prices.

 

 

 

 

 

General Service Details - Rear Shock

 

A general service on a rear shock consists complete disassembly, clean and inspection of all parts, with stress and wear areas examined for tolerances and fatigue. Coil springs are examined for fatigue or signs coil bind.

 

If a new shock shaft or external/internal mechanism/part is required the owner will be contacted regarding this.

 

All o-rings, quad rings, slip rings, glide rings, oil seals and dust wipers are replaced, the shock shaft bushing is inspected and replaced if worn.

 

The floating piston is set to factory specifications, and oil replacement is airless due to complete immersion. 

Where applicable a nitrogen re-charge or recommended air pressure in the reservour/IFP housing/Boost valve.

 

New air sleeve seals, bushings and valve cores for air shocks. 

 

All air assist and air spring shocks are set with average air pressure. The owner must adjust the settings to the manufacturers recommendations, if they do not supply the nessasary details for us to accomplish this ( rider weight and riding style is adequate information )

 

Eyelet DU bushings are replaced for a minimal extra charge, and if alloy reducers are damaged or worn they are also replaced at extra cost, prices for reducers here

 

The rebuilt unit is bench tested on the dyno, air shocks are supplied with a silicone travel indicator and the shock is packaged and sent back to the owner, freight costs are included in service prices.