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Damper Operation · Damping Oil · Cost

Suspension Tech - Shock Oil

INFORMATION

 

DAMPER OPERATION

 

SHOCK OIL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Shock oil - an often overlooked but important component in suspension units.

 

Suspension, shock absorber, damper....mechanical devices used to smooth out bumps and dissipate kinetic energy, the energy is converted to heat, the heat absorbed in the fluid contained in a hydraulic cylinder. The overall device aids in cooling the viscous fluid although the temperature will rise with constant use, and a change in damper characteristics is to be expected.

 

The hydraulic damper controls the spring, either steel coil or high pressure air, and the object of damper pistons, oil ports and shim stacks submerged in hydraulic oil is to keep the spring action constant through its compression and rebound stroke. Additions like external compression and rebound controls, high and low speed ports with external adjusters, by pass ports and separate compression or rebound circuits, all aid in fine tuning and improved performance.

 

Suspension oil is specifically designed to withstand the harsh conditions of repetitious cycles inherent in suspension dampers, confined in an airless oil cavity, often pressurized by a separate piston charged with air or gas ( to accommodate displacement of penetrating shock shafts and to some extent aid reabsorption of gas bubbles produced in the oil by transfusion ) the fluid dissipates heat while attempting to retain its viscous contribution to performance.

 

Rear suspension dampers utilizing suspension fluid require an airless medium, under a certain amount of pressure tiny gas bubbles will appear in the oil as it passes through a port at high velocity, and the reasorbtion time dependent on the amount of pressure behind the floating piston. Not to be confused with foaming, although foaming does not appear to be as common in dampers used on bicycles. When large amounts of air enters the system, it usually indicates a failed seal, more apparent will be the leaking suspension fluid from the shock, another common cause of an aerated bicycle shock is the escape of gas from behind the floating piston, emulsification occurs and it becomes quite audible that something is wrong.

 

Bicycle dampers are high tech components with added advancements to improve performance, manufacturers and suspension gurus will promote upgrades and custom applications to assist with an improved damper, modifications aside, the shock absorber will always rely on the suspension fluid for consistent and reliable performance, and replacing the oil at regular intervals is advised. 

 

 - Changing oil viscosity will effect both compression and rebound.

 

 - Changing oil viscosity can effect platform valves and thier characteristics to overall damping. 

 

 - Increasing the oil height in a suspension fork will aid compression resistants but will increase rebound speed due to the increase in pressure from a reduced air cavity.

 

 - ATF fluid ( Auto Trans fluid ) is not recommended as a suitable substitute for suspension oil, apart from the inconsistent viscosity between manufactured batches, viscosity is not often relevant to whats stated on the container, also ATF appears to foam, encouraging aerated internals.

 

 - Do not use suspension fluid with additives such as seal swell, the additives in the oil will destroy some internal parts in bicycle suspension damper internals.

 

 - Oil viscosity will vary with temperature, consider changes to damping characteristics with normal extended use and climate temperatures.

 

 - Suspension fluid can be effected by heat, although it is more likly to be effected by constant use as the repetitious cycle gradually wears internal damper parts, if the shock is left unserviced ( at regular intervals ) the contaminated oil will accelerate wear to the stage of premature shock failure.

 

 - Not all new suspension units are supplied with a quality suspension fluid, if you do decide to upgrade your shock oil, flush the internals with the intended fluid before refilling and/or setting oil heights.

 

Whose oil do bicycle suspension manufacturers use ?

 

 - Fox Suspension Fluid 7wt - Torco RSF- Medium.

 

 - Marzocchi Bomber Factory Fork Oil 7.5wt - Golden Spectro Cartridge Fork Fluid  - Light.

 

 - Manitou Suspension Oil - Motorex 7.5wt fork oil. Manitou Semi Bath Oil - Motorex SAE 5W40 ( Synthetic Motor Oil )

 

 - Rockshox Suspension Oil - Torco RFF ( Synthetic & Mineral Blend ) RS 2.5wt = Torco RFF 5wt, RS 5wt = Torco RFF 7wt, RS 10wt = Torco RFF 15wt, RS 15wt = Torco RFF 20wt, Red Rum = Torco MPZ Assembly Lube.

 

Custom Blends.

Oils of the same brand and type can be mixed - 10 wt. and 5 wt. at a 50/50 mix is 7 1/2 wt. Oil viscosity is rated two ways: SAE weight ( Society of Automotive Engineers ) and VI or viscosity index. SAE ratings are 5 weight, 7 1/2 weight, 10 weight etc. VI ratings are 80/150, 80/170, etc. and are usually classified as Light, Medium, etc. Both ratings involve measuring oil flow through a fixed orifice for a set period of time. The SAE rating is at a fixed temperature whereas the VI rating is over a specific range of temperatures.