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Suspension - Suspension Tech - Set Up

SETUP

 

CANE CREEK

 

CURNUTT

 

DT SWISS

 

FOX BOOST VALVE

 

FOX PROPEDAL

 

MANITOU SPV

 

MARZOCCHI

 

PROGRESSIVE

 

ROCK SHOX

 

FORK SAG

 

SHOCK SAG

 

FORK PRESSURE

 

SHOCK PRESSURE

 

FORK SPRING RATES

 

SHOCK SPRING RATES

 

 

 

 

Dual Suspension

It is imperative that dual suspension bikes are set up correctly, both front and rear suspension units require balanced tuning if bump absorption, traction and pedal efficiency are to perform in harmony.

 

Follow manufacturers guidelines for your make/model of fork or shock, set up accordingly keeping in mind that fine tuning will be necessary, and it pays to be cautious on your first ride as suspension settings at slow speed are not necassarily going to effect high speed test runs. e.g. you over the bars due to too fast rebound :-(

 

Consider distribution of body weight when on the bike, weight transfer as you hover over the bike when dealing with trail obstacles, or your position on the bike when cornering, and take note of how weight transfer, going up or down trails effects the suspension.

 

Propedal, SPV etc is not designed to inhibit the "trampoline" effect caused by cycling using your body mass to propel you forward, when seated sit still and use your leg muscles when riding dual suspension bikes, find a smooth pedalling style that promotes a full circle of each crank stroke, if you need to pedal up to speed as in a sprint situation, try rocking the bike side to side rather than throwing your body weight into each pedal stroke.

Aggressive riding styles will always torture test suspension design, most Pro’s are efficient when it concerns forward motion on the bike, leaving bump absorption and traction the ultimatum.

Rely on your suspension to absorb bumps and reduce rider fatigue, make your actions smooth but deliberate and be patient, it takes a few months for the body to slowly adjust to the effects of springs at each end of your bike, in time you will become more efficient on a dual sprung rig.

 

Consider fork and rear shock break in periods, most rear suspension units show little performance change during run in, where as some front suspension units will improve noticeably after time, and often a re-tune is necessary.

 

If you expect high performance from your suspension ( and you should ) have a regular inspection and service routine, preventative maintenance avoids costly failures.

 

Suspension Set Up

 

1. If your rear shock has a Schrader valve for the IFP ( internal floating piston ) set this to a minimum pressure of 80 psi, or use the shock manufacturers guide lines for the correct pressure for your body weight, you can fine tune those settings later. If your fork has SPV set the recommended pressures for your body weight.

 

                                See - Curnutt XTD  *  Fox Boost Valve  *  Manitou SPV

 

Note: Sufficient pressure is required at all times in SPV front suspension units and all rear shocks, to maintain correct operation - regardless of riders personal set up.

Caution ! If your rear shock does not have a Schrader valve do not attempt to adjust pressure.

 

 

2. Start with the correct spring rate -  Your bike settles into approximately 20 - 30% of its travel with you on it.

 

Air sprung forks and shocks require sufficient pressure ( introduced by the bike rider ) for correct operation, air pressure is specific to rider weight and style, and the amount of pressure is relevant to the amount of sag.

Mechanical springs such as steel coils require replacing if the spring rate is not correct e.g. too much or too little sag.

 

                               See - rear coil spring rate  *  fork coil spring rates  *  air shock pressures  *  air fork pressures 

Spring Rate

Spring rate is described by force, in pounds or kilograms, needed to compress the spring one inch or centimetre.

 

 

3. Set the sag according to your weight and riding style - your bike settles into approximately a third of its travel with you on it, Downhill bikes should have suspension sag set on a gradient.

                                               See - fork sag  *  rear shock sag

Sag

This term refers to number of millimetres that the forks or shock sag with the rider on the bike ( in full riding gear )This is essential to correct suspension tuning but is often overlooked or adjusted incorrectly.

 

 

4. If the fork or shock has air assist platforms & bottom out. 

                                                                                        See - Curnutt XTD  *  Fox Boost Valve  *  Manitou SPV

 

Note: Sufficient pressure is required at all times in SPV front suspension units, and all rear shocks, to maintain correct operation - regardless of riders personal set up.

 

Set the correct pressure according to the manufacturers guidelines, Rock Shox Motion Control & Mission Control damping platform utilizes internal pressure and requires ( external ) manual adjustment only. ( Rock Shox air springs require air pressure adjustment via Schrader valves )

 

 

5. Adjust the rebound dial on both fork & rear shocks so that the suspension is just noticeably slower than full fast, this is achieved with you on the bike. You can fine tune rebound once on the trail.

( Rebound adjustment knobs are normally red in colour with the exception of Manitou forks & shocks )

 

Rebound Damping

The damping circuit that effects the stored energy release of the compressed spring in order to reduce the return speed of the damper shaft.

 

Caution is advised, apart from the performance effects of damper adjustments, rebound speed of the rear damper, if not set up correctly could cause serious injury due to too fast a rebound, the speed of a returning spring after being compressed is such that it could catapult the bike rider over the bars....take it easy!

 

A few rear shock designs incorporate adjustable rebound beginning stroke ( Rock Shox Vivid, Cane Creek Double Barrel ) or are designed in such a way that the damper shaft slows considerably on the return stroke ( Curnutt )

 

 

6. If your fork or shock has compression adjustment, leave it on the softest, or fastest setting for now, again, compression can be fined tuned once on the trail.

( Compression adjustment knobs are normally blue in colour with the exception of Manitou forks & shocks )

 

Compression Damping

The damping circuit that absorbs the energy of compression forces on the damper.

High Speed Compression Damping

High Speed Compression damping is the damping circuit in the shock absorber or suspension fork that is tuned to provide suspension travel control at high speed over square edged bumps. Too low of HSC damping will cause excessive bottoming out in rough terrain. Too high of HSC damping will minimize suspension travel in rough terrain and cause loss of traction.

Low Speed Compression Damping 

Low Speed Compression damping is the damping circuit in the shock absorber or suspension fork that is tuned to provide suspension travel control at low damper speed conditions. Too low of LSC damping will cause the excessive travel use, brake dive and wallowing of the bike on small bump terrain. Too high of LSC damping will cause loss of traction on small bump terrain.

 

note: that both rebound and compression damping will change with an increase in bike speed, and/or various types of impacts.

 

 

7. If your rear shock has externally adjusable propedal adjust this to its softest setting - you can adjust pedal efficiency once suspension/bump absorption is tuned.

see propedal

 

 

Suspension feel at both ends should be similar, taking weight bias ( 40/60%) into consideration, both fork and shock should absorb bumps and track in the same manner. If the rear shock is set up too firm it will force the suspension fork to work harder as weight transfer will shift towards the softer end of the bike first. This causes all sorts of unwanted situations including changes to geometry, which you will notice along with unbalanced suspension control. With DH bikes consider operating the suspension fork slightly firmer than recommendations.

If the bike is primarily for descents then weight transfer is always going to effect the front end, and of course the weight bias is no longer 40/60%, its something to consider but not necessarily correct......until you put it into practise that is.

 

 

Hard Tails

Where hard tails are concerned you have only the suspension fork to set up, apparently your legs are suitable suspension for the rear but I disagree with that ( common ) belief, your legs are still the same on a dual suspension bike but the shock absorbers do a far better job, not too mention I’ve never noticed the extra travel that our legs are supposed to allow us when riding dual suspension. I agree we have give in our limbs but its not suspension and the legs are not connected to the wheels, the springs and dampers are.

Hard tails are relatively simple to set up, and even a feeble attempt at set up can go unnoticed, but add just a bit more effort into correct tuning and your ride will improve by 50%, follow the fork manufactures guide lines and most often the end result is correct ( with the exception of a few Marzocchi 66 ATA forks :-)

 

From personal experience I run my hard tail forks slightly firmer than recommendations, my belief being that as the fork cycles through its travel it pivots off the back axel, much like a door hinge. Geometry changes are more severe as there’s nothing in the rear end to squat....a hard tail will sag but only at one end.

Cock pit set up becomes more important on a HT too, although having said this I don’t expect any of you reading this to go tearing off out to your 'flavour of the month hard tail' and start confusing yourselves with assumptions, you have most likely just spent months adapting to your current set up, if its working fine then leave it alone.

 

 

Go out and ride, tune your senses to what the bikes suspension is doing, sometimes you feel the bike isnt handling quite right, for example, it may be hard to tell whether the problem is too little rebound damping or too much compression damping. Sometimes the difference in "feel" is subtle.

 

Some of the distictions are minute, if the damping doesnt feel quite right, make your best guess as to what might help, then try it. If handling doesnt improve then make another change in the opposite direction. Keep experimenting like this untill the ride feels best.

 

It is common practise for the bike rider to "test" shock absorber damping by pushing down on the saddle or bars to observe shock response, this test is useful but very limited. This test only involves low speed damping and tells you nothing about shock response at medium or high shaft speeds.

 

Low-speed vs. high-speed damping

The terms 'low-speed' and 'high-speed' are tossed around rather liberally when it comes to discussions on suspension dampers, but it should be noted that those descriptors are in reference to the speed of the damper shaft, not the rider's speed. In this sense, it is often the shape of the impact itself that determines whether an input force can be categorized at low-speed or high-speed, rather than its size.

 

If you were to hit a curb head-on at 20km/h, the curb (or any square-edged impact, for that matter) would produce a relatively high-speed compression force since the fork has to absorb the impact over a much shorter distance. In comparison, a mound of dirt ( same height as the curb at 20km/h ) would be classified as a relatively low-speed impact since the fork has more time to react, and hence produces a slower damper shaft velocity. Longer travel forks tend to see more inhospitable terrain, higher speeds, and more aggressive use, and therefore are more likely to encounter higher damper shaft velocities than purely XC forks.

 

Once you determine whether a particular input force is low-speed or high-speed, it becomes much easier to adjust the compression damper to filter them out accordingly. Brake dive, for example, is a low-speed event: if there's too much of it, simply increase the low-speed compression damping to resist the movement. If a section of washboard or ripples feels uncharacteristically harsh (also known as 'spiking'), the compression damper likely isn't able to displace enough oil volume at high shaft velocities..... decrease the high-speed compression damping to allow more oil flow at high shaft speeds.

 

For many purpose-built forks, a wide range of low-speed and high-speed adjustments may not be needed. However, in the case of long-travel single crown forks, just about anything is possible so a suitably wide range of adjustment is critical for maintaining good performance across the full spectrum of riding conditions.