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Curnutt · Fox · Manitou · Rock Shox · Oil Flow · Shim Stack · Platform · Fox PP · Manitou SPV · RS

Suspension - Manitou SPV

DAMPER DESIGN

 

SHIM STACK

 

PLATFORM

 

PROPEDAL

 

MANITOU SPV

 

ROCK SHOX

 

OIL FLOW

 

 

 

 

 

 

 

 

DIAGRAMS

 

CURNUTT

 

FOX

 

MANITOU

 

ROCK SHOX

 

 

 

 

 

 

 

Compression damping, the control of oil as suspension is compressed through its travel, is traditionally handled by oil flowing through a valve. The flow of that oil is usually governed by a stack of thin shims, the fluctuation and deflection of which determine (in addition to the size of the valve and the viscosity of the oil) the level of damping in a given component. Thicker shims are harder to displace, and tend to make for stiffer damping, thinner do the opposite.

 

 Now, with the introduction of SPV (the genesis of which can be found in Curnutt's work with three-foot travel desert race trucks), that compression shim stack has been replaced with a pair of overlapping aluminium cups. They fit into one another, and the resultant atmospheric pressure trapped in between causes them to naturally push apart, no springs, no shims. They are mounted on the compression side of the damper valve. In static state, at the top of a suspension's travel, the cups are held closed against the valve/piston by air pressure on the oil in the damper, preventing oil flow. Depending on the level of air pressure, it's possible to tune out low amplitude forces, like pedal-induced bob, and create a breakaway threshold from which the shaft begins moving through its travel. More air pressure on the oil will make for a higher breakaway threshold, less air will make for a plusher initial state, but with more resultant pedal bob.

 

1. High Speed Compression

The high speed compression is the traditional port and needle design, the further you wind it in the more it restricts the flow of oil through the compression port. This will slow the movement of the downward stroke, wind it in for a firm ride,

out for to make it smoother over bumps.

 

2. Low Speed Compression

The low speed compression adjuster is a spring loaded valve, tension is set by winding in or out, the spring causes resistance in the compression circuit which aids to cancel out low frequency inputs on the system, high pressure caused by impact loading will overcome the spring acting in a blow by fashion......the low speed restriction will reduce shock sensitivity over small bumps.

 

3. Bottom Out Resistance

Bottom out resistance is controlled by adjusting the volume of air behind the floating piston, a shock needs to compensate for the change in volume caused by the shaft entering the body, so too causing the floating piston to travel in the same fashion, by increasing pressure you also increase the resistance of the shaft moving into the shock, air ramps up quickly in a significantly reduced chamber and by the time the shock shaft is three quarters through its compression stroke the air has multiplied its initial pressure and bottom out pressure is obtained almost directly afterwards.

 

4. Pre-Load

Spring pre-load is straight forward, spring collars are for holding the spring in place, to wind more pre-load onto your coil spring will not prevent bottom out but will eliminate usable travel causing coil bind before the shock has completed its compression stroke, if you are bottoming your shock increase the weight of your coil spring.

 

5. Rebound

Rebound is a needle and port adjustment, the port shown at 5a, the needle runs the full length of the shaft 5b, housed in the centre and adjusted through the rebound knob. Rebound slows the travel of the shock shaft on its return and keeps the coil springs return movement constant, no pogo.

 

6. Platform Valve

All shocks compensate for the change in internal oil volume caused when the shocks shaft moves in and out of the damper body ( displacement ) Since oil is relatively incompressible this is achieved by an air chamber separated from the oil by a floating piston ( some rear damper units utilize a rubber bladder ) The Manitou and Fifth Element platform valve consists of two cups that fit together to trap air, and is located behind the main damping piston assembly, static, the valve is extended and the trapped air is uncompressed, as the shaft moves into the damper body pressure increases behind the floating piston ( air ) which also compresses the trapped air inside the valve, in turn the outer ring of the valve moves under pressure to close off the ports in the piston. When load is applied to the shock it results in a difference in pressure between the front and rear damping system. If the load is large enough, or sudden, it results in a pressure spike in front of the piston which opens the valve. The more pressure behind the floating piston the greater the resistance to the valve opening, this aids to tune out low frequency inputs or low speed compression forces such as those generated by pedalling. If there is no pressure then the oil flow is restricted and there is no damping.

 

 

 

 

BENEFITS OF SPV TECHNOLOGY

1.Creates an efficient, firm platform for pedaling that eliminates bobbing.

2.Manages ride, attitude and cornering stability for greatly improved cornering, precision and speed.

Improves overall stability.

3.“Bump Dump” high velocity bump absorption allows for greater oil flow, virtually eliminating

compression “spikes”.

4.Position-sensitive compression damping allows for light initial damping and much heavier damping at

full compression.

5.Low-resonance threshold damping eliminates much of the unwanted rider induced suspension motion.

Improved traction.

6.Externally adjustable damping that allows for any rider to achieve the optimum set up for any bike, trail

conditions, rider weight in minutes with no disassembly.