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Curnutt · Fox · Manitou · Rock Shox · Oil Flow · Shim Stack · Platform · Fox PP · Manitou SPV · RS

Suspension - Fox Propedal

DAMPER DESIGN

 

SHIM STACK

 

PLATFORM

 

PROPEDAL

 

MANITOU SPV

 

ROCK SHOX

 

OIL FLOW

 

 

 

 

 

 

 

 

DIAGRAMS

 

CURNUTT

 

FOX

 

MANITOU

 

ROCK SHOX

 

 

 

 

 

 

 

Fox has two Propedal devices, the diagram shows a propedal bolt which is a basic check valve design, the bolt mounts into a hollow shock shaft to retain the main damping piston and acts as the rebound needle seat. The diagram shows the check valve, spring and grub screw removed from the bolt, the black area on the bolt represents an oil port. The lower sketch shows the check valve, spring and grub screw installed in a cut away view of the bolt, the opened entry of the bolt is the rebound needle seat.

 

The check valve inhibits oil flow on compression, forcing oil through the shimmed piston and resulting in increased low speed compression, by sacrificing small bump compliance rider induced movement through the rear shock is partially eliminated. Rebound flow of oil going the opposite direction passes through the check valve with little obstruction other than the minimal spring pressure of the valve. Once bicycle speed increases the check valve has little effect as volume of oil and increased shaft speed force oil through the larger, shimmed damping ports of the main piston.

 

The icons on the left are the propedal settings available in Float R's, ( printed on the air sleeve ) relevant to shim configuration and dictated by the check valve during low speed compression.

 

The Propedal bolt is standard equipment in Fox Van R, Fox Vanilla R and Fox Float R, and is used to upgrade early Fox Vanilla R, RC & Float shocks, although it is recommended to de-tune the compression circuit on Vanilla RC's.

 

The diagram below shows a more complicated version of propedal, situated at the base of the reservoir on the DHX 5.0 and 4.0 coil over, and 2005 - 2007 DHX Air, adjustable by means of an external control knob, ( a 2 way lever on the 08 - 09 DHX Air ) with a non adjustable version on the DHX 3.0 coil over. 

 

A single shim ( green line ) covers six return oil ports that are situated in the base of the reservoir, backed by a large  ( red ) tension spring, the closed shim prevents oil flow to the reservoir at low speed and diverts the fluid around the neck of the ( blue ) position sensitive valve. The valve regulates oil flow into the reservoir chamber via a central stepped orifice ( static, this orifice is closed due to reservoir air pressure ) and low speed compression resistants is determined by adjustment of the propedal knob. The valve is not fixed, although restricted in movement, and is directly effected by opposing forces of tension springs, reservoir air pressure and shock shaft displacement, the overall effect resulting in position sensitive valve characteristics. 

 

Low speed compression is dictated by the valves position, and tension of the ( black ) spring situated behind propedal adjustment knob, turning the knob clockwise ( + ) decreases spring tension, and the opposing reservoir air pressure forces the valve to minimize the orifice size situated at the neck of the valve. During large impacts the valve shifts position to allow a greater oil flow through the orifice, and ( due to the design of the valve ) permits the increase of oil to cycle back through all six return ports ( static, the valve covers the entry of all but two of the six return ports....their exit governed by the spring loaded ( green ) shim ) During medium shock shaft speed the valve hovers until opposing pressure dictates its position, propedal effects are overcome by the increase in the rapid cycle of the shock shaft as speed increases, and the shimmed damping piston in the main body of the shock contribute to overall damping with the aid of the position sensitive valve in the reservoir. 

 

Propedal, Boost Valve Adjustment and Air Pressure in DHX Coil Overs.

Fox recommends 125 psi maximum in the boost valve of the DHX 5.0, and 200 psi maximum in the DHX 4.0 and 3.0

 

The 5.0 can produce improvements with an increase to 150 psi, and in some cases increasing the boost valve pressure to 180 psi ( with the bottom out adjuster wound out ) had our test shock feeling particularly smooth and no signs of transitional changes during compression or rebound. I urge common sense when considering changes against the factory recommendations, accuracy of shock pumps, rider weight, riding style, coil spring rates and temperature should be some considerations.

 

Diagrams and an explantion on the Float RP series to come